SENSUS AERO: MRO

Revolutionize your aviation maintenance operations

Enable your MRO teams to become more accurate, efficient, and cost-effective through a dedicated MRO technology solution. Tailor our modular ERP to match your business requirements and drive MRO business processes with speed and precision.

Modular approach

Hangar Maintenance

Improve hangar operations with tools to handle routine and non-routine tasks, monitor performance, and make the best use of labor and materials. Prepare work scopes in advance for quick clock-ins, smooth task execution, and mechanic signoffs.

Shop Maintenance

Optimize workshop activities with tools designed for repair and overhaul tasks. Manage repair projects, track labor hours, and ensure proper parts and tools usage. Gain detailed insights into job cards, labor allocation, and material consumption to keep operations running smoothly.

Component Maintenance

Simplify component management with the Component Work Package (CWP) module. Manage repairs, track labor, oversee parts and tools, and ensure comprehensive documentation. Generate reports and maintain compliance for all repair and overhaul tasks.

Quote Management

Create accurate quotes with automated task handling, work scope uploads, and status tracking. Integrate customer and aircraft data to reduce preparation time and seamlessly transition to work packs, optimizing labor, materials, and costs for efficient operations.

Planning

Manage MRO planning with Gantt Chart tools for package execution, resource allocation, and bay scheduling. Improve team setups, shifts, and capacity in real-time. Long-term planning supports strategic slot management and sales forecasting, aligning operations with future goals.

Billing and Invoicing

Simplify MRO billing with Flat Price or Time and Material methods, covering labor, materials, and overheads. Manage multi-currency transactions, track profit margins, and integrate vendor invoices and payment schedules. A customer portal ensures transparency across order-to-cash and procure-to-pay cycles.

Employee Management

Manage employee records, shifts, and time tracking. Assign roles, track skills, and maintain training records for permanent staff and contractors. Ensure compliance with industry standards and integrate seamlessly with Safety Management Systems (SMS) for effective workforce management.

Time & Attendance

Track hours spent on job cards, parts, and milestones for full labor visibility. Compare planned vs. actual hours, adjust rates, and improve billable efficiency. With the Sensus app, mechanics log hours in real time, supported by Power BI analytics for productivity insights.

Demand and Procurement

Manage the supply chain with tools to track material demands, handle vendor quotes, and process purchase orders. Automate stock allocation, ensure timely replenishment, and utilize re-order points. Real-time tracking improves procurement cycles, minimizes delays, and boosts MRO efficiency.

Stock and Tools

Improve stock management with features for tracking inventory, batch/serial numbers, and certificate compliance. Manage tools with kit assembly, calibration, and location tracking. Advanced controls like re-order points ensure optimal stock levels, traceability, and waste reduction for efficient, compliant operations.

Customer Portal

A web and mobile-friendly platform for real-time project tracking and communication. Customers can review job cards, approve labor, parts, charges, and monitor stock levels. Integrated tools ensure smooth communication, while automated notifications keep stakeholders updated, boosting engagement and project management efficiency.

Embrace the future of MRO operations 

In a rapidly evolving aviation industry, staying ahead means adopting technology that's as dynamic as the market itself. Our next-gen ERP solution is designed to be more than just software, it's a comprehensive toolkit for the acceleration of ground maintenance and business growth.  

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  1. Tailored for MRO Excellence

    Designed for Base, Line, and Component MROs, our solution - crafted by MRO professionals - addresses the unique challenges of maintenance operations. Built on lean principles, it minimizes waste, enhances efficiency, and ensures seamless, reliable integration into your workflows.

  2. Advanced Technology Stack

    Powered by cutting-edge technologies like React, Node.js, and Oracle DB, our solution delivers minimal latency, maximum speed, and seamless deployment in both Cloud and On-Premise environments.  

  3. Safety and Security

    Designed with a strong focus on safety and security, Sensus MRO is compliant with EASA and FAA regulations, GDPR, NIS, and ISO standards. It ensures reliable data protection, secure operations, and adherence to the highest industry benchmarks.

Sensus MRO
Operational Benefits

Explore the transformative benefits that await your maintenance operations through Sensus Aero MRO. More than just a software solution, we offer a technological collaboration committed to achieving your operational objectives and fostering ongoing enhancements.

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Improved Asset Management  

Track and manage your assets more effectively, maintaining an accurate inventory of equipment, tracking maintenance history, and scheduling preventive maintenance to extend the lifespan of assets.

Reduce Downtime 

By implementing preventive maintenance schedules and enabling quick access to repair histories, organizations can reduce unexpected equipment failures and downtime, reducing financial losses.

Cost Savings  

Optimize inventory levels, ensuring the right spare parts are available when needed. This can lead to cost savings by preventing overstocking or stockouts and minimizing rush orders.

Enhanced Work Order Management  

Efficient work order management is essential for timely repairs and maintenance. Streamline the process of creating, assigning, and tracking work orders, improving communication and collaboration among maintenance teams.

Data-Driven Decision-Making  

Get valuable data and insights across equipment performance, maintenance costs, and overall asset health. This data can be used to make informed decisions about equipment replacement, upgrades, and process improvements.

Regulatory Compliance  

Ensure maintenance activities are compliant with industry standards and regulations, reducing the risk of fines and penalties.

Supplier Relationship Management 

Manage relationships with suppliers, negotiate better contracts, track supplier performance, and ensure the timely delivery of spare parts.

Streamlined Reporting 

Analyze key performance indicators (KPIs) related to management, maintenance and repair activities, identifying trends and areas for improvement.

Solutions that deliver 

When it comes to ROI, our results speak for themselves. Our clients report average metrics that demonstrate a direct impact on business performance. 

News

Find out the latest news from Sensus Aero, where you can explore key product developments and how we’re accelerating operational performance across the aviation fueling, ground handling, and MRO industries worldwide.  

CONTACT
Let's Connect!

If you'd like to find out more, please get in touch with the team at [email protected] and we'll get back to you as soon as possible (we aim for no longer than 24 hours).

PHONE

+370 657 13 415 

HEADQUARTERS

Darius and Gireno str. 34f,

Vilnius, Lithuania

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