SENSUS: MRO

Software solution Built Exclusively for MRO Part 145 Providers

For too long, the MRO industry has relied on legacy systems, paper-based processes, and disconnected spreadsheets — slowing down hangar operations, risking compliance gaps, and leaving revenue on the table. Sensus MRO replaces fragmented workflows with a single digital platform built for base, line, and component maintenance. Gain real-time visibility, accelerate turnaround times, and empower your teams to spend less time managing data and more time maintaining aircraft.

All the Tools You Need to Run a Modern MRO Operation

System Setup & Configuration

Built by MRO people. Configured for your operation.

 

Sensus MRO was built inside FL Technics, one of Europe’s top independent MRO organizations. That means every decision was made by people who’ve actually run heavy maintenance – not consultants guessing at your workflows or theorizing about how a hangar operates under pressure.

The result is a setup experience that mirrors real operations: hangar configurations, shift patterns, vendor integrations, and the countless edge cases that only surface when you’re deep in a live check. A platform that already understands your world – and is ready to work in it from day one.

Quotation & Maintenance Pre-Planning

Quote with confidence.

Plan with precision.

 

In heavy maintenance, a poorly scoped quote damages margins and sets the wrong expectations before the aircraft ever enters the hangar. The Sensus MRO quotation module – built on FL Technics’ commercial expertise – is designed to close that gap.

Upload your MPD and workscope, calculate MHRs, materials, and services, and generate a customer-ready quote in one workflow. The capacity scheduler ensures you only commit to what you can realistically deliver, and customers can review or approve the quote before a single task card is raised.

Production Planning & Operations Control

Run a tighter operation. Know exactly where every job stands.

 

FL Technics manages complex, multi-aircraft heavy checks simultaneously – and Sensus MRO was built for exactly that pressure. Every job card, task, non-routine finding, and shift handover is tracked in one place, giving your teams the clarity to make fast, informed decisions.

When something goes wrong, the system doesn’t just flag it – it creates a traceable record of what happened, when, and why. Because in heavy maintenance, accountability isn’t just about fixing problems. It’s about understanding them well enough to prevent them.

Supply Chain, Commerce & Finance

No more “we’re waiting on a part” without knowing exactly why.

 

Supply chain failures are one of the leading causes of TAT breaches – almost always visible in hindsight. Sensus MRO makes them visible in real time. Every demand, PO, goods receipt, and stock movement is tracked and timestamped, so when a delay happens, you can see precisely where it originated.

Was the PO raised late? Did the vendor miss the window? Was the part stuck in receiving inspection? Sensus MRO answers with data – giving procurement the tools to act faster, and leadership the accountability to drive continuous improvement.

Customer Portal

Transparency that protects your reputation – and your customer relationship.

 

TAT breaches damage MRO-customer relationships not because they happen, but because of what follows: disputed responsibility and broken trust. Sensus MRO’s Customer Portal was built to change that.

Customers get real-time visibility into workscope status, open findings, and parts approvals. When a delay occurs, both sides can see exactly why – every event and decision is timestamped and shared, so conversations are grounded in facts, not finger-pointing.

Built on FL Technics’ transparency principles, the portal doesn’t just keep customers informed – it builds the trust that turns one-time checks into long-term partnerships.

Quality, Safety & Compliance

Compliance built into the workflow. Not added on top of it.

 

FL Technics operates under some of the most demanding regulatory environments in the industry – and Sensus MRO carries that culture into every module. Part 145, EASA, FAA, and authority-specific requirements aren’t bolted onto the system. They’re embedded into the daily workflows your team already follows.

Every quality check, safety finding, independent inspection, and staff authorisation is tracked, timestamped, and attributed – so when an auditor asks for evidence, you’re pulling a clean digital record, not scrambling through folders. When a compliance gap is identified, the system creates a traceable action: owned by a named individual, with a deadline and a resolution record.

Integrations & Connectivity

A platform that fits into your operation — not the other way around.

 

Sensus MRO was built inside a real MRO organization, which means its integration philosophy is grounded in operational reality. Your team already relies on accounting software, directory services, logistics providers, and business intelligence tools. A new platform shouldn’t make that harder – it should make it seamless.

Sensus MRO connects with the systems your operation depends on, ensuring data flows accurately and automatically across your entire technology landscape. No double entry. No reconciliation headaches. No information silos between departments.

Financial Control & Billing

Know your margins before the aircraft leaves the hangar.

 

Heavy checks are complex commercial events – and too many MROs only discover true profitability weeks after the invoice is sent. Sensus MRO connects operational data to financial performance in real time, eliminating close-out surprises.

Sensus MRO handles thousands of pricing combinations – fixed labour rates, vendor pass-throughs, non-routine uplifts, milestone billing, or hybrid models – giving your commercial team the freedom to structure agreements as the contract demands.

Labour captured in real time means accurate cost data from the moment work starts. When margin is lost, the system traces it back – so your team quotes smarter next time.

Reporting & Analytics

The data your operation generates every day – finally working for you.

 

Heavy maintenance produces an enormous amount of data. Sensus MRO captures and surfaces it – generating reports tailored to every level of your business, from shop floor dashboards for production supervisors to performance views for leadership.

Because Sensus MRO captures the full operational picture – who did what, when, why tasks were delayed, where costs diverged – your reports don’t just describe what happened. They explain it. Native integration with ClickSense and Power BI means your team can build the views they need, without waiting for someone to pull a spreadsheet.

Mobile Operations

The hangar is where the work happens. Your software should be there too.

 

Sensus MRO’s mobile interface puts job card access, task logging, finding capture, and digital sign-offs directly in the hands of your mechanics – on the floor, in the moment.

Every action flows instantly to the planning office, keeping supervisors in sync. Time is tracked in real time, not reconstructed at shift end – giving management accurate visibility into labour performance. Every entry is tied to a named user, creating a clear, auditable record of who did what, and when.

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CONTACT
Let's Connect!

If you'd like to find out more, please get in touch with the team at [email protected] and we'll get back to you as soon as possible (we aim for no longer than 24 hours).

PHONE

+370 657 13 415 

HEADQUARTERS

Dariaus and Gireno str. 21A,

Vilnius, Lithuania

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